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Italian Sausage

Starting from Scratch

Italian Sausage

I‘ve declared this my Year of the Sausage. I’ve long had an urge to make sausage and this seemed like a good time to pursue it further. Consequently, when I got an urge a few weeks ago to make a sausage ragu I had to start by making the sausage.

I’ve long since lost the original recipe and so I’ve no idea where it came from, but it called for Italian sausage. So step one was to get Bruce Aidell’s Complete Sausage Book. I have another book with sausage recipes (The Sausage-Making Cookbook by Jerry Predika) that I bought a few years ago, but it didn’t get me very far. The biggest problem with it is it doesn’t emphasize the importance of fat. It turns out commercial sausage contains anywhere from 30 to 50 percent fat and quality artisanal sausage is somewhere between 15 and 25 percent fat. But if you buy even a fatty cut of meat like pork butt you probably don’t have more than 10 to 15 percent fat because meat is trimmed so closely these days.

Fat not only provides flavor and that of-so-essential mouth feel, but it’s required to produce a moist sausage.

Experiment: It’s the difference between delicious and dull… ~ Elizabeth Schneider

My first efforts at sausage had too little fat and I ended up with a dry, almost sandy texture — because, remember, you need to cook pork to at least 150F and that temperature will cook out most of the liquid in ground meat.

In addition to Aidell’s book, I ordered the sausage funnel attachments for my Kitchen Aid and sausage casings.

Casings come in a variety of types, sizes, and materials ranging from lamb intestines, which are used to make small breakfast-type sausages, to muslin, which is used to create some dried sausages. For the Italian sausage I ordered 50 feet of medium hog casings. These are pig intestines used to make sausages 1 to 1 1/2 inches in diameter. That was far more pig guts than I needed for a single batch of sausage, but it’s sort of an all-purpose size and suitable for both fresh and smoked sausages and they’ll keep a long time. (They come packed in salt.)

The books say to If you can get someone to help you stuff the casings, do so — the job is best done with four hands. Also note that I only stuffed half the sausage into casings. I frequently use Italian sausage in recipes where I end up discarding the casing.

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9 Responses to “Italian Sausage”

  • Julian:

    Awesome sausages, gotta say I am a huge fan of the humble sausage. You may have seen the cumberland sausage on my blog, it was very impressive eating.

  • Kevin:

    Julian,I did, and looked up a recipe. It’s on my list — albeit a ways down.

  • Guy:

    Hooyah, fat is THE flavor delivery system. Especially for salumi. Man, if you get the fat percentage correct, it’s amazing where those spices wind up.Many of the sausages around me are 22 to 31 percent fat. The recipe Taylor did for me, a beer bratwurst with 3 kinds of fancy cheese and red pepper flakes has about 31%.Such a gift.

  • neil:

    It’s interesting about the safe temperature for cooking pork to eliminate the trichinosis issue. I’ve seen the safe temp as low as 59 c (138 f) and as high as 75 c (167 f). Time Life’s book on pork gave the 59 c advice but suggested due to the uneveness of pork cuts, it’s better to go a bit higher. Your snags look great.

  • Kevin:

    Doc,Bratwurst may be next on my list, it’s one of my favorite sausages.Tank,In <>On Food and Cooking<> McGee states trichinosis is killed at 137F (58c) but to be safe should be cooked to 150F (65c). Which apparently what I was remembering when I wrote the post above. However, e. coli is a potential problem with any ground meat and it isn’t killed below 155F. So ideally sausage should be cooked to at least that and 160F is safer. All of which makes fat even more important for the texture.

  • Matt Redmond:

    Kevin,Bruce Schmidling’s bratwurst recipe is terrific. This is for one pound, do the math for your batch:Meat 60% (9.6 oz) Pork, 40% (6.4 oz) Veal = 1 lbSalt (pickling) 1 tspOnion Salt 1/2 tspGround White Pepper 1/2 tspMarjoram 1/2 tspParsley Dried 1/2 tspNutmeg 1/4 tspCelery Seed 1/4 tspGinger 1/8 tspMace 1/8 tspCardamon 1/8 tspRed Wine 2 oz (drink the rest while making the sausage -mr)Grind meat through 3/16″ plate. Mix non-meat ingredients in bowl and add to ground meat and mix thoroughly.Chill in freezer for 30 min.Mix again and grind through 1/4″ plate.Stuff into sheep or hog casings and air dry for 30 min or until dry to the touch.Refrigerate or freeze for use. I hot smoked mine. VERY good recipe – the spices are right on for what I expect in bratwurst. Make sure you’ve got the fat content high enough – use Aidell’s book for this.

  • Kevin:

    Matt,Thanks a bunch!

  • Scott:

    Kevin,

    If you cut your meat into long strips instead of cubes, they’ll feed into the grinder more easily. You can drop in a semi-frozen strip and once the auger catches hold, it will pull the rest in by itself. A lot of the time, you don’t have to use the plunger at all.

    If you are going to get into sausage making, you should get a dedicated stuffer. Stuffing with a grider is a major pain. Once you have one, you will wonder how you ever did without it. For small recipes such as this one, a 5 lb stuffer will do. The cheapest I’ve found for a quality 5 lb stuffer can be found on Ebay from Grizzly Tools for $69. It has plastic gears, but I’ve had mine for 2 years and it’s still good as new. Just be careful not to over crank it when the plunger gets to the bottom. If/when the gears do wear out, you can order a metal replacement set from LEM Products (their stuffer is identical to the Grizzly) for like $30. That will still put you dollars ahead of buying any other 5 lb stuffer.

  • Kevin:

    Scott,
    Thanks for the advice.

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Disclaimer: Most quantities in recipes are approximate. Adjust as needed according to your taste and experience. Unless otherwise specified, eggs are large and butter is unsalted.